Accurate Dosing of Corrosion Inhibitors Greatly Improves Corrosion Prevention and Extends Pipeline Life

Accurate dosing of corrosion inhibitors in industrial applications, especially in the chemical, process and oil and gas industry can be a real challenge. These industries cope with demanding environmental and process conditions in production and operation. In oil and gas, it is common that wells produce other products that are likely to cause corrosion, such as water and carbon dioxide. Pipelines are required to transport oil and gas products from the well, sometimes over long distances. Even though they are designed to last for decades, corrosion processes are responsible for degradation and significant losses. It is clear that the best way to combat corrosion economically is through prevention using chemical inhibitors.

A corrosion inhibitor system will add small concentrations of (bio)chemicals into the process which form a film on the interior surface of the pipe or vessel, preventing corrosive attack. The effectiveness of an inhibitor system greatly depends on the correct injection amount, and can be influenced by the environmental and process conditions; so accuracy is crucial here. A properly applied chemical corrosion inhibitor system is very effective in lowering corrosion rates, with the potential to reduce corrosion rates up to 99%.

The key in determining the overall rate of corrosion over the life of a pipeline is determined by the proportion of time for which the corrosion inhibitor is available, and the correct concentration. In order to accurately assess the availability of corrosion inhibitor, it is necessary to have some means of accurately measuring the dosage of inhibitor being injected.

Using a low flow control system containing a mass flow controller (MFC) allows for very accurate corrosion inhibitor dosing. High accuracy and high turndown ratio is achieved based on pure mass flow measurement with this type of flow meter. A device such as the Bronkhorst (mini) CORI-FLOW mass flow controller can directly control valves and pumps via it's on-board PID controller, and be further optimized with ancillary PLC and HMI controls, extending both performance and flexibility.

The application of chemical corrosion inhibitors can significantly reduce the rate of corrosion  and using a dosing system with an integrated MFC (such as the Bronkhorst (mini) CORI-FLOW) enables real-time monitoring, control and logging of injection rates. This allows online checking of flow rates and instantaneous re-setting of the required flow rate. Asset management and preventive maintenance is supported with several active diagnostics.

For more information about mass flow controllers used in chemical dosing applications, contact Swanson Flo by calling 800-288-7926 or visit https://swansonflo.com.

The ASCO FasN Connection System for the Series 212 Composite Valve: A Tutorial

The ASCO Series 212 composite valve is ideal for use in mid-size reverse osmosis water purification systems used for conditioning and distribution in commercial/ industrial markets. The valves are available in 3/8", 1/2", 3/4", and 1" pipe sizes and handles pressure up to 150 PSI at temperatures up to 180° F.

The ASCO FasN connection system makes installing and servicing the series 212 extremely easy.  The video above is a tutorial on how to install the series 212 using the ASCO FasN system for all three types of connections, namely NPT thread connection, turn and lock, and solvent bond.

For more information, contact Swanson Flo by calling 800-288-7926 or visit their web site at https://swansonflo.com.

Foxboro Schneider Electric Vortex Flow Meters

The Foxboro® intelligent, high performance vortex flowmeter transmits a 4-20 mA or digital multi-drop, and a pulse output signal (as applicable) using HART communication protocol for remote configuration, calibration, and monitoring.

Foxboro vortex flow meters have unique vortex sensing with a lifetime warranty; patented algorithms that improve performance in real-world applications; a broad offering of sizes, materials, and end connections, with the widest flow range available today; ease of configuration using FDT technology, and no moving parts ensures low operating and maintenance costs. They are ideal for applications requiring accuracy for totalizing and batching; utility metering of fluids in the process industries; fuel, air, steam, or gas metering for the measurement of energy in any high use application; or stability and repeatability for process control.

The Foxboro vortex flowmeter is perfect for applications within the upstream and downstream Oil & Gas industries, specifically on high pressure pipeline applications for both gases (and vapors) and liquids.

For more infomration, contact Swanson Flo by calling 800-288-7926 or by visiting https://swansonflo.com.

Patented Pressure Gauge Technology Eliminates Need for Liquid Fills

Pulsations caused by compressors and other machinery.
Patented technology by Ashcroft dampen pulsations
without the cost and hassle of liquid-fill.

Compressors pumps and other machinery create pulsation and vibration that can make your pointer unreadable.  Liquid-filled gauges can solve your problem, but they command a higher price.  So to keep costs down, you have to stock both dry and liquid-fill gauges.

In response, Ashcroft developed their patented PLUS!™ Performance technology. Gauges with PLUS!™ Performance employ a unique cartridge that surrounds the pinion with an engineered dampening medium. This viscous compound encapsulates and stabilizes the pinion in order to restrict the overactive pointer motion due to vibration. A throttle screw helps to neutralize pulsation by restricting the flow rate of the pressure medium into the Bourdon tube.

Pinion is stabilized by a cartridge with viscous compound.

While a standard dry gauge may become indecipherable, both liquid-filled and PLUS!™ Performance gauges continue to provide stable readings.  the liquid fill can leak, be affected by extreme ambient temperatures, and become an environmental hazard when disposed of. Ashcroft's patented PLUS!™ Performance option assures fast and easy readings so you can focus on what matters and standardizing with PLUS!™ Performance helps consolidate your SKUs, and less inventory means lower costs.

For more information, contact Swanson Flo by calling 800-288-7926 or visit their web site at https://swansonflo.com.

The Valtek® Mark Eight™ Y-Pattern Control Valve

The Valtek Mark Eight Control Valve Features
(Click for larger view)

The Valtek® Mark Eight™ control valve is designed with a unique “Y” style globe body that provides higher flow capacities and less process turbulence than conventional globe valves.

Because of its nearly straight-through flow passage, the “Y” style body is less flow restrictive than a normal globe-style body. This permits less pressure to be converted into velocity as the fluid passes through the seat, resulting in a lower valve recovery factor and higher capacity.

Mark Eight’s straight-through design generates less valve and piping turbulence which significantly reduces harmful noise and vibration levels.

---

DOWNLOAD THE VALTEK MARK EIGHT TECHNICAL BROCHURE FROM THE SWANSON FLO SITE

---

Applying Gas Pipeline Block Station Valves

A block valve is used on gas transmission systems to isolate a segment of the main gas pipeline for inspection and maintenance, or for shutdown in the case of a natural disaster or pipeline damage.

The block valve is typically a full-bore, soft seated ball valve to allow for scraping. However, this type of valve cannot be opened against full differential pressure without damage to the valve seats. Therefore, a bypass system is installed around the block valve, and used to balance the pipeline pressure prior to opening. Plug valves should be used in the bypass as they are capable of opening and throttling against full differential pressure without damage.

The Requirement of a Bypass

Let's see what would happen if the block valve, which is a soft seated ball valve, was operated against full differential pressure. As it is initially opened the huge pressure drop across the valve generates high velocity flow carrying fine dust, rust, or scale particles in close proximity of the valve seats. This results in seat damage and a block valve that cannot seal bubble tight once closed.

The Bypass Valve Sequence

To avoid this, a bypass system is utilized to balance the pressure either side of the block valve prior to opening it. With the vent valve closed, bypass valve 1 is opened allowing pressure into the bypass. In this case, a plug valve should be used, as it can be opened against full differential pressure without seat damage. Now bypass valve 2 is slowly opened, gradually building pressure in the downstream section until the pressure either side of the block valve is equalized. A plug valve is also used here capable of throttling the flow without seat damaged. With the pressure now equalized the block valve can be opened safely without the risk of seat damage. The two bypass valves have now done their job and can be closed providing bubble tight shutoff against the main pipeline.

Venting a Pipeline Section

Block stations are also used to vent sections of the pipeline into the atmosphere. This operation would start with all valves in the closed position. Bypass valve 1 is then opened allowing pressure into the bypass station. The vent valve is now slowly opened to release the pipeline pressure. Once again, this is a demanding application opening against full differential pressure, hence a plug valve is used to ensure bubble tight isolation to the atmosphere once closed.

For more information, contact Swanson Flo by visiting https://swansonflow.com or by calling 800-288-7926.

Happy Independence Day from Swanson Flo!